PT. Toyota Astra Motor
Training
TOYOTA
PT. Toyota Astra Motor l 31 Mei 2010
PT. Toyota Astra Motor
A. PERENCANAAN MODEL KENDARAAN
(Vehicle Design)
B. PEMBUATAN / PERAKITAN KENDARAAN
(Manufacturing)
C. EVALUASI KENDARAAN
PT. Toyota Astra Motor
Internasional
A. PERENCANAAN MODEL KENDARAAN
(Vehicle Design)
PERATURAN
Dalam Negeri (Unik)
Contoh : ECE, ISO Contoh :
a. Untuk Kendaraan : Staldat tentang
batasan antara kecepatan actual
dengan Speedometer
b. Untuk Komponen -> SNI
DESIGN
Kendaraan & Komponen
Prototipe
PT. Toyota Astra Motor
Kendaraan
B. PEMBUATAN / PERAKITAN KENDARAAN
(Manufacturing)
PROTOTIPE
Komponen
EVALUASI
Standar Design Unit Produksi
Produksi Massal
Evaluasi Kendaraan
(Unit Sample)
(oleh Evaluator / Auditor)
Periodical Service
& Problem Solving
Oleh Mechanic / Technician
Evaluasi
Contoh : 10% dari unit produksi
PT. Toyota Astra Motor
Terukur
(Menggunakan Alat Ukur)
C. EVALUASI KENDARAAN
Tidak Terukur
(Feeling & Sensory)
METODE
Keahlian Penguji
(Evaluator / Auditor Skill)
- Static Test (Contoh : Dimensi, Head Lamp, Idle Emisi,
Side Slip)
- Dynamic Test (Contoh : Brake, Speedometer )
Dynamic Test
Contoh : Handling, Comfort,
Noise
Training / Pelatihan
PT. Toyota Astra Motor
Tahapan Training Evaluator / Auditor Toyota
Training STEP 1
1. Informasi Umum (General Information) : 40 Jam
Materi : - Observasi Proses Manufacturing
- Pengetahuan Shipping Quality Audit
- Fundamental Skill Audit
2. Static Check
Materi : - Painting Category : 40 jam
- Assembly category : 80 jam
- Knowledge Defect & Phenomenon : 40 jam
- Under Body Category : 40 jam
- Overall Evaluation : 16 jam
- On Job Training : 240 jam
PT. Toyota Astra Motor
Training STEP-2
Materi : - Judgment Problem : 60 jam
- Driving Pattern (Dynamic Test) : 45 jam
Setiap Tiga Bulan, Evaluator / Auditor akan di evaluasi kembali
( Periodically Overall Evaluation ), yang meliputi materi :
- Procedure evaluation
- Detection problem
- Judgment Problem
- Driving Pattern
PT. Toyota Astra Motor
Untuk Referensi :
Tahapan Training Mekanisme Kerja Kendaraan :
1. Toyota Technician Training
* In Class Training : 42 jam
Materi : - Basic Maintenance Knowledge
- Periodical Maintenance
* Praktek Lapangan (On Job Training) : 6 bulan
* Ujian Tertulis (Certification)
2. Frequent Repair Training (Pro Technician Training)
* In Class Training : 85 jam
Materi : - Automobile Fundamentals
- Training Overhauls Mechanism
* Praktek Lapangan (On Job Training) : 6 bulan
* Ujian Tertulis (Certification)
PT. Toyota Astra Motor
3. Diagnosis Technician Training
* In Class Training : 190 jam
Materi : Knowledge of Mechanism and operations of
Component and System Problems
* Praktek Lapangan (On Job Training) : 6 bulan
* Ujian Tertulis (Certification)
Catatan : Untuk Tahapan Training ini ada 3 Spesialisasi ;
MESIN, CHASSIS, dan ELEKTRIK
4. Diagnosis Master Technician Training
* In Class Training : 140 jam
Materi : Capability for Advanced diagnosis and troubleshooting
of highly difficult problems crossing over system
* Praktek Lapangan (On Job Training) : 6 bulan
* Ujian Tertulis (Certification)
Catatan : Sertifikat Toyota Master Technician hanya berlaku 3 tahun
-> Setiap 3 tahun dilakukan Refreshment dan Certification
PT. Toyota Astra Motor
TERIMA KASIH